Scrap to finished product
From aluminum scrap to ingot, billet, and profile
Aluren Holdings converts recovered aluminum scrap through controlled remelting and casting into standard ingot formats, extrusion billets, and engineered profiles. The process keeps alloy integrity intact while reducing demand for virgin extraction.
Refining sequence
How scrap becomes finished metal
01
Sort and decoat
Optical and density sorting separates 1xxx and 6xxxx streams, then thermal decoating removes coatings and organics before melting.
02
Melt and purify
Scrap is charged into the furnace, where dross is skimmed and molten metal is refined to reduce oxide and impurity content.
03
Alloy and cast
The melt is adjusted to target chemistry, then direct chill casting forms ingot, billet, and profile stock to standard dimensions.
Finished outputs
Ingot, billet, and profile
Each output serves a different downstream route, from remelting to extrusion to structural use.
Remelt ingot
Standard ingot formats
Cast to standard ingot dimensions for remelting and alloy production, including Aluminum A7 ingot.
Extrusion billet
Billets for extrusion
Direct chill cast cylindrical billets sized for extrusion presses, with consistent surface and length.
Structural profile
Engineered profiles
Extruded profiles produced from certified-grade billet stock for structural and fabrication applications.